固体催化剂成型技术是衔接实验室研发与工业应用的核心环节，直接决定催化剂的机械稳定性、传质效率及催化性能。以压片成型技术为重点，系统分析催化剂粉体原料特性（粒度、表面性质、流动性）、成型助剂（黏合剂、润滑剂、胶溶剂）及压片工艺参数（压力、保压时间、模具尺寸）对成型效果的协同调控机制，深入探讨成型过程对催化剂机械强度、孔结构、催化活性等关键性质的影响规律，阐述成型催化剂形状设计与计算流体力学（CFD）模拟在优化反应器流场分布与反应效率中的应用。最后，展望压片成型技术的未来发展方向，为高稳定性、高催化性能工业催化剂的可控制备提供理论支撑与技术参考。
关键词: 固体催化剂 / 压片成型 / 成型助剂 / 机械强度 / 计算流体力学
Abstract:
Solid catalyst shaping technology serves as a pivotal link between laboratory development and industrial application, directly determining the catalyst’s mechanical stability, mass transfer efficiency, and catalytic performance. Focusing on tableting technology, this study systematically analyses the synergistic regulation mechanism of catalyst powder properties (particle size, surface characteristics, flowability), forming aids (binders, lubricants, gelling agents), and tableting process parameters (pressure, holding time, die dimensions) on forming outcomes. It delves into the influence patterns of the forming process on key catalyst properties such as mechanical strength, pore structure, and catalytic activity. Furthermore, it elucidates the application of shaped catalyst design and computational fluid dynamics (CFD) simulation in optimising reactor flow field distribution and reaction efficiency. Finally, the paper outlines future development directions for tableting technology, providing theoretical underpinnings and technical references for the controlled preparation of industrial catalysts with high stability and catalytic performance.
Keywords: solid catalyst / tableting; forming aids / mechanical strength / computational fluid dynamics